Deploy Once. Adapt Endlessly
Evergreen hardware leveraging the latest in AI imaging for manufacturing.
What is Evergreen Hardware?
A system designed to be enduringly relevant, able to alter its value with a simple software change. It's built to grow and scale with an organisation, accommodating new functionalities over time without needing physical upgrades.
Introducing Shellshock AI
Transform Your Manufacturing Operations
Enhance your manufacturing processes with ShellShock AI, a highly sophisticated, Australian-designed, developed, and manufactured hardware AI solution.
Tailored to integrate into your existing visualization platforms and databases seamlessly, ShellShock AI revolutionizes how you gather and utilize data across your manufacturing operations.
Unlike traditional data collection tools, ShellShock AI utilizes advanced AI algorithms to intelligently filter and present the most relevant information for your operations. It's not just about adding more data to your lakes; it’s about proactively surfacing the insights you need when you need them:
- Failed Part Analysis
- PPE Compliance Monitoring
- Vehicle Movements Tracking
- Workshop Utilization
What We Are Solving
Shellshock AI is a dynamic urban data system designed to capture the data that interests you the most.
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One of the critical challenges in the manufacturing sector is the loss of irreplaceable domain knowledge when experienced workers retire or leave. ShellShock AI addresses this issue by codifying the expertise of these seasoned professionals into sophisticated algorithms.
This technology allows even less experienced personnel, such as a trades assistant, to perform complex failure analysis of parts with the proficiency of someone boasting 25-30 years of experience.
By embedding this knowledge within your organization, ShellShock AI ensures that your most valuable skills and insights remain an integral part of your operations, freeing up your veteran staff to focus on hands-on tasks where their expertise is most needed.
ShellShock AI optimizes workforce efficiency by allowing high-value staff to focus on specialized tasks. Our AI technology handles routine duties, enabling skilled workers to concentrate on complex, hands-on activities that maximize their expertise.
This not only boosts productivity and job satisfaction but also aids in the training and upskilling of newer employees, ensuring that expert workers are utilized where they are most needed. This strategic focus helps maintain a highly-skilled, efficient, and satisfied workforce.
Understanding and optimizing how time is spent in the workshop is vital for improving productivity and efficiency. ShellShock AI employs advanced algorithms to monitor and analyze the time allocation across different activities—such as checking off parts, computer usage, and hands-on work.
This system provides a comprehensive aggregate view of workshop productivity without capturing or storing personally identifiable information. Instead, it focuses on the overall distribution of time, helping managers identify areas for improvement and better allocate resources.
In any manufacturing environment, safety is paramount—not just for compliance but to protect the well-being of every employee. ShellShock AI enhances safety protocols by monitoring for potentially dangerous behaviours and compliance with safety regulations.
Our AI systems actively scan for distracted vehicle operations, check PPE compliance, and maintain proximity awareness to prevent accidents before they happen. By continuously monitoring these aspects, ShellShock AI helps reduce the risk of critical incidents and builds a safer workplace for everyone.
ShellShock AI enhances quality control in manufacturing by leveraging advanced AI to perform precise and continuous inspections. This system automatically detects defects and deviations in real time, allowing for immediate corrective actions.
By ensuring consistent product quality and reducing the rate of errors, ShellShock AI helps maintain high standards while minimizing waste and rework.
This proactive approach to quality control not only safeguards product integrity but also supports compliance with industry regulations and customer satisfaction.
Why Shellshock AI?
Shellshock AI is a dynamic system designed to capture the data most critical to your manufacturing operations.
SAPHI's Shellshock AI system is designed with adaptability at its core. Today, it might monitor PPE compliance and distracted forklift operators; tomorrow, it could be gauging failed parts analysis or all of them simultaneously. This dynamic system adjusts remotely based on what you need to see and know.
Think of it as insights without limits: if your eyes can spot it, Shellshock AI can measure & report it. Versatile, responsive, and tailored to your shifting needs.
Security sits at the heart of our design philosophy. At SAPHI, we've engineered Shellshock to process data using edge computing with the strictest possible security architecture.
While many existing IoT systems falter with high failure rates and frequent missed detections, Shellshock stands out.
Our advanced system elevates accuracy to levels previously unattained, ensuring that what's detected is accurate, consistent, and reliable. Gone are the days of settling for subpar detection rates.
With Shellshock AI, massive IoT/camera device deployments are a thing of the past. Engineered to cover expansive areas, Shellshock AI can achieve what dozens of traditional devices or camera systems attempt. Less is truly more, ensuring optimal coverage with minimal hardware deployment.
We recognise that another dashboard isn't what you're looking for, and we're not here to add to that clutter. Instead, with our tailored integration add-on, we'll channel the data directly into the platforms you're already familiar with and prefer. It's about making things seamless and efficient for you.
The Unparalleled Advantage
The essence of our evergreen solution lies in its exceptional deployment philosophy:
Install once, adapt endlessly.
With Evergreen Hardware solutions, the initial deployment lays a robust foundation upon which the functionality can be modified or expanded according to emerging needs or goals without additional hardware changes. This adaptability ensures that your system not only meets current demands but is also poised to address future challenges, making your initial investment perpetually valuable and aligned with your operational trajectory.
- Future-Proof Technology: Eliminates the need for frequent hardware upgrades, ensuring your system remains at the forefront of technological advancements.
- Adaptable to Emerging Needs: Seamlessly integrates new functionalities or AI models to respond to changing operational requirements or safety standards.
- Cost-Efficiency Over Time: Reduces long-term costs associated with hardware replacements and system overhauls, maximizing your ROI.
- Scalability: Easily scales with your operation, whether expanding in scope or adapting to new challenges, without significant additional investments.
- Continuous Improvement: Regular updates and enhancements keep the system optimized for peak performance and advanced capabilities.
- Enhanced Operational Insight: As new models are developed to interpret evolving datasets, your operational insights deepen, supporting more informed decision-making.
- NO Downtime: Updates and model deployments are conducted remotely, ensuring minimal interruption to your operations.
- Customisation: Tailors monitoring and analysis to your specific operational context, enhancing relevance and effectiveness.
By choosing our Evergreen solution, you're not just investing in a monitoring system; you're securing a dynamic partner capable of evolving with your business, ensuring that your operational safety and efficiency are always supported by the latest in intelligent monitoring technology.
High-Level Specs
Below is the high-level specs for the implementation of the SAPHI Shellshock AI solution.
General field of view
While our models can be adjusted to cater to varying distances, the foundational field of view inherent to the Shellshock AI system is depicted in the accompanying diagram.
Both the solar-integrated and premium versions include a triangular pole mounting bracket for streamlined installation.
Power
Our camera system is efficiently engineered to operate on 12-24V power, consuming only 12W per unit. This design allows for seamless integration with both mains power and sustainable solar energy solutions.
Hardware Size Spec
The below diagrams provide overviews of the size of the housing and camera unit.
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Recognised as a leading innovator.
